The Process

Home → Manufacturing

Where Craft Meets
Science

01
Hide Sourcing
02
Preparation
03
Soaking
04
Liming
05
Veg Tanning
06
Retanning
07
Dyeing
08
Fat Liquoring
09
Drying
10
Finishing
11
QA Inspection
12
Dispatch

The Manufacturing
Process

From raw hide to finished luxury leather — an 8-12 week journey of precision, patience, and expertise.

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Step 01
01
Step 01 / 08

Ethical Hide
Sourcing & Selection

Every production begins with rigorous hide selection. Our sourcing team visits partner farms across 8 countries, personally grading each batch against our 12-point quality charter. We accept only the top 15% of hides from each supply run — ensuring only the finest raw material enters our tannery.

🌿 Ethical Farming 📋 12-Point Grading 🔍 On-site Inspection 🏅 Top 15% Selection
8 Source Countries
15% Acceptance Rate
100% Farm Certified
Step 02 / 08

Preparation &
Beam House

Fresh hides are first preserved, then soaked in clean water to restore moisture content. Unhairing follows using natural lime solutions — free from sulfides. The "beam house" phase is where the hide is transformed from raw skin into clean, ready-to-tan pelt. All water from this stage is filtered and recycled.

💧 Water Recycling 🧪 Sulfide-Free 🔬 pH Controlled ♻️ Zero Waste
72h Soak Duration
60% Water Recycled
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Step 02
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Step 03
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Organic Vegetable
Tanning Process

The heart of our process. Pelts are immersed in a series of pits containing progressively stronger tannin solutions derived from oak bark, chestnut wood, and quebracho extracts. This slow, methodical process — taking 30 to 60 days for premium grades — produces leather of unrivalled density, firmness, and patina potential.

🌳 Oak Bark Extract 🌰 Chestnut Tannin ⏱️ 30–60 Day Process 🚫 No Chrome
60 Days Premium
100% Plant-Based
0 Heavy Metals
Step 04 / 08

Retanning, Dyeing
& Fat Liquoring

Post-tanning, hides are retanned for enhanced consistency, then drum-dyed with water-based OEKO-TEX certified dyes. Our spectrophotometer ensures every batch matches the approved color standard within Delta E ≤1.5. Fat liquoring follows — introducing natural oils that provide the leather's final softness and flexibility profile.

🎨 Water-Based Dyes 🌿 OEKO-TEX Certified 📊 ΔE ≤1.5 Accuracy 🥜 Natural Oils
120+ Color Options
≤1.5 Delta E Accuracy
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Step 04
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Step 05
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Surface Finishing
& Special Treatments

Finishing transforms good leather into extraordinary leather. Depending on specification, hides may receive glazing for high-sheen, waxing for pull-up effect, embossing for texture patterns, or natural milling for pebble grain. Every finish is applied by skilled artisans using traditional methods combined with modern precision equipment.

✨ Hand Glazing 🏗️ Embossing 🪵 Drum Milling 🪵 Wax Finishing
8 Finish Types
24h Curing Time
Step 06 / 08

Multi-Stage Quality
Inspection Protocol

Before any leather leaves our facility, it undergoes our rigorous 5-stage quality inspection. Digital imaging defect mapping, tensile and tear testing per ISO 3376/4674, color consistency measurement, chemical compliance verification, and final visual inspection by our senior leather graders — all documented in the Certificate of Analysis.

🔍 Digital Defect Mapping 💪 ISO Tensile Testing 🎨 Spectrophotometry 📋 Full CoA
5 Stage QA Check
96% Zero Defect Rate
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Step 06
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Step 07
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Premium Packaging
& Documentation

Approved hides are measured, graded by area, rolled onto acid-free cores, wrapped in pH-neutral tissue, and boxed in custom luxury packaging. Full documentation package includes Certificate of Analysis, REACH Declaration, country of origin certificate, and care instructions. Custom branding packaging available.

📜 Certificate of Analysis 🌿 REACH Declaration 🏷️ Custom Branding 🛡️ Acid-Free Packing
5+ Docs Per Shipment
100% Compliant
Step 08 / 08

Global Logistics
& Delivery

We ship DDP (Delivered Duty Paid) to 42 countries worldwide. Temperature and humidity controlled freight for sensitive orders. Dedicated logistics tracking with real-time updates. Standard lead time 6–8 weeks from order confirmation. Express service available. On-time delivery rate: 99.1%.

✈️ DDP Worldwide 🌡️ Climate Controlled 📍 Real-time Tracking ⚡ Express Available
42 Countries
99.1% On-Time Rate
6–8wk Lead Time
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Step 08
08

By The Numbers

🏭 0 Sq.ft Facility
👨‍🔬 0 Skilled Artisans
⚗️ 0 Tanning Pits
🔬 0 QA Laboratories
☀️ 0 % Solar Powered

Quality Inspection
Highlights

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Digital Defect Mapping
AI-assisted imaging system scans every square foot for defects including grain irregularities, scars, and thickness variations. Results logged digitally for traceability.
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Tensile & Tear Testing
Physical strength tested per ISO 3376 (tensile) and ISO 4674 (tear resistance). Minimum 200 N/cm² tensile for premium grades — far exceeding industry standard.
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Color & Lightfastness
Spectrophotometer color measurement and Xenon arc lightfastness testing per ISO 105-B06. Minimum Grade 4 colorfastness across all collections.
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Chemical Compliance
Full REACH compliance screening for 200+ restricted substances. Chrome VI, formaldehyde, AZO colorants, and heavy metals all tested per EU RSL standards.
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Water & Rub Resistance
Rubbing fastness (dry and wet) per ISO 11640. Water resistance and hydrophobicity tested for exterior-grade leathers. Full stitch tear testing for upholstery grades.
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Full Documentation
Every shipment includes Certificate of Analysis, REACH Declaration, Country of Origin, Packing List with area measurement, and care instruction sheets.

Our Sustainability
Commitment

Luxury without compromise. Premium leather that honours both the craft and the planet.

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Solar Energy
40% of facility powered by solar. Targeting 80% by 2026.
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Water Recycling
60% of process water recycled through closed-loop filtration systems.
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Zero Waste
Leather offcuts repurposed for small goods. Tannin solids composted on-site.
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Organic Only
100% vegetable and organic tanning. Zero chrome. Zero heavy metals.
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Carbon Neutral
On track for certified carbon-neutral operations by 2027.

Our Green Journey

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Water Consumption
Reduced by 60% vs industry average through closed-loop recycling and rainwater harvesting systems installed in 2021.
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Renewable Energy
40% of operations powered by on-site solar arrays. Biomass boilers use leather industry by-products for process heat.
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Waste Reduction
85% landfill diversion rate. Organic waste composted. Collagen hydrolysate from liming sold to cosmetics industry.
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Reforestation
For every 1,000 hides processed, we fund the planting of 50 oak trees to maintain the tannin plant supply chain sustainably.

Sustainability Roadmap

2020
Eliminated all Chrome VI tanning. Transitioned to 100% organic vegetable process.
2021
Installed water recycling system. 60% reduction in fresh water consumption achieved.
2022
LWG Gold Rating certified. ISO 14001 Environmental Management certification.
2023
Installed 2MW solar array covering 40% of energy needs. Biomass heat system operational.
2024–2025 (Active)
Expanding solar to 80%. Supply chain carbon mapping. BREEAM facility certification.
2026
80% renewable energy. Full blockchain supply chain traceability launched.
2027
Carbon-neutral operations certified. Industry-first fully traceable B2B leather program.

Certifications &
Accreditations

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LWG Gold Rating
Leather Working Group Gold Medal certification — the highest standard in the tanning industry for environmental compliance and best practice.
Since 2022
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OEKO-TEX Standard 100
Every product class tested against harmful substances. Class I certification — safe for the most sensitive use including baby products.
Class I Certified
REACH Compliant
Full compliance with EU Chemical Safety Regulation (REACH). 200+ restricted substances screened and documented for every product line.
EU Regulation
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ISO 9001:2015
International Quality Management System certification. Covers all processes from raw material receipt to final delivery. Third-party audited annually.
Annual Audit
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ISO 14001:2015
Environmental Management System certification. Demonstrates systematic approach to environmental risk management and continuous improvement.
Since 2022
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Halal Certified Tanning
Our organic tanning process is certified Halal, meeting requirements for supply to Islamic fashion brands and the greater Middle East luxury market.
GCC Compliant